ACSYS Orca 

The ACSYS power system provides maximum flexibility in terms of size and weight for an extremely wide range of workpieces. The hydraulic lift table option and flexible working area make it possible to load large heavy workpieces and mark and/or engrave them wherever necessary.

Palletised workpieces can be processed automatically. With 3 NC controlled linear axes, the ORCA® offers a machining surface of at least 1120 x 820 mm², thus providing maximum flexibility even for fully automatic operation. Powerful high-tech laser sources with high-speed galvo heads offer all the power needed for time-optimised laser machining.

IDEAL APPLICATIONS

  • Laser marking and engraving, on surface or circumference
  • Intelligent segmentation with no discernible blending
  • 3D engraving and micro-engraving
  • Deep engraving
  • Textures
  • Embossing stamps
  • Pressure rollers
  • Printing plates
  • Sinking electrodes
  • Welding and cutting applications

Live Adjust System®

ACSYS offers a two-camera solution for maximum precision in machining tasks. The first camera shows the entire working area. The second camera is pointed straight through the laser beam path and allows a partial high-resolution view of the workpiece that is to be machined.

Optical Part Recognition

The optical part recognition enables the fully automated processing of non-palletized loose parts. In the example on the left, the high-resolution camera automatically recognizes the arrangement and rotational angle of the coin minting stamps.

Online Depth Control

For depth engraving and 3D engraving, the material is removed down to μm-level, ensuring high-precision results. The ODC module measures the actual engraving depth contact-free and controls the exact target depth of the laser.

3D Assistant software module

The 3D Assistant allows a comfortable design of complex 3D engravings and micro engravings. A graphical preview simplifies the setup of the workpiece. Due to the automated readjustment of the laser focus, very deep, premium quality 3D engravings can be realized.

Dynamic Focus Control

Allows the modification of the focal point during the laser machining process. As a result, free-form surfaces can be processed without optical distortion or compromising quality. The time-consuming segmentation of the layout into different focus layers is no longer required.

Automatic Scanner Calibration

The automatic calibration of the laser scan head compensates for internal temperature fluctuations of the laser system.

1200 x 1300 x 820
(door width 1100mm)

 

Laser Type:
Yb: Fiber Laser
Cooling:
Air
CW-Output:
10 – 50 watt
Pulse Repetition Frequency:
20 to 500 kHz
Power Requirements:
230V / 50Hz / 16A
Power input approx:
0.5 – 1kW
Max ambient temperature:
35/50ºC

 

Laser Type:
Nd: YAG-Laser 

(diode pumped, disc)
Cooling:
Air
CW-Output:
8/16 Watt
Pulse Repetition Frequency:
5 – 50 kHz
Power Requirements:
230V / 50Hz / 16A
Power input approx:
1kW
Max ambient temperature:
35/50ºC

 

Laser Type:
CO2-Laser (sealed)
Cooling:
Air
CW-Output:
10 – 400 Watt
Pulse Repetition Frequency:
0 – 20 kHz
Power Requirements:
230V / 50Hz / 16A
Power input approx:
0.7 – 8kW
Max ambient temperature:
40/50ºC

 

  • Laser marking and engraving, on surface or circumference
  • Intelligent segmentation with no discernable blending
  • 3D engraving and micro-engraving
  • Deep engraving
  • Textures
  • Embossing stamps
  • Pressure rollers
  • Printing plates
  • Sinking electrodes
  • Welding and cutting applications
  • Precision components
  • Heavy workpieces up to 1000kg
  • Palletised workpieces
  • Tools and tool holders
  • Cavities

Housing
Laser Protection Class 1
Dimensions W/H/D (mm)
2300 x 2350 x 2600
Weight approx. (kg)
1800kg
Max. workpiece weight
600kg
Working area, mm (WxHxD)
1200 x 1300 x 820
(door width 1100mm)
Door opening
470mm programmable
+ 600mm lift table
Working area
Traverse + Field Size
70 x 70mm2 (f100)
1200mm
110 x 110mm2 (f160)
1130mm
170 x 170mm2 (f254)
975mm
230 x 230mm2 (f330)
880mm

1200 x 1300 x 820
(door width 1100mm)

Yb: Fiber LaserNd: YAG-Laser 
(diode pumped, disc)
CO2-Laser (sealed)
CoolingAirAirAir
CW-Output10 – 500 Watt8/16 Watt10 – 400 Watt
Pulse Repetition frequency20 to 500 kHz5 – 50 kHz0 to 20 kHz
Power requirements230V / 50Hz / 16A230V / 50kHz / 16A230V / 50kHz / 16A
Power input approx0.5 – 1kW1kW0.7 – 8kW
Max ambiet temperature35/50ºC35/50ºC40/50ºC

 

  • Laser marking and engraving, on surface or circumference
  • Intelligent segmentation with no discernable blending
  • 3D engraving and micro-engraving
  • Deep engraving
  • Textures
  • Embossing stamps
  • Pressure rollers
  • Printing plates
  • Sinking electrodes
  • Welding and cutting applications
  • Precision components
  • Heavy workpieces up to 1000kg
  • Palletised workpieces
  • Tools and tool holders
  • Cavities

 

HousingLaser Protection Class 1
Dimensions W/H/D (mm)2300 x 2350 x 2600
Weight approx. (kg)1800
Max. workpiece weight600
Working area, mm (WxHxD)1200 x 1300 x 820 (door width 1100mm)
Door opening:470mm programmable + 600mm lift table
Working area:Traverse + Field Size
70 x 70mm2 (f100)1200mm
110 x 110mm2 (f160)1130mm
170 x 170mm2 (f254)975mm
230 x 230mm2 (f330)

880mm 

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IS THE ACSYS ORCA RIGHT FOR YOU?

Learn more about the ACSYS Orca system to see if it is suitable for your needs. Includes list of all compatible materials, system sizes, tech specs and more.

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